ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

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100% solids epoxy floor coating for heavy traffic. Clear or coloured, 0.2 mm to 1 mm in one product, 30 L kit.

ACTFLEX CRYSTAL COAT is a two-part, solvent-free cycloaliphatic epoxy floor coating for heavy-duty, decorative and commercial floors. It goes on concrete, metal and timber from 0.2 mm to 1 mm. Fill it with sand for a repair mortar, add coloured oxides for a non-slip floor, or add FORSPEC Metallic Pigments for a decorative finish.

Where to use it

  • Warehouses, factories, retail stores and showrooms
  • Hospitals, schools, labs and food processing areas
  • Car parks, ramps and structural protection
  • Prime first: ACTFLEX 700 PU PRIMER below 4.5% substrate moisture, or two coats of ACTFLEX EP 250 above 4.5%

Why waterproofers buy it

  • 100% solids and solvent free. High build with minimal VOCs
  • Withstands heavy traffic and mechanical wear. Shore D 60, abrasion resistance 98 (ASTM C501-84)
  • Low viscosity. Pour, spread with a notched squeegee, back-roll
  • Clear or coloured to AS2700
  • Recoat 6 to 24 hours, light foot traffic at 24 hours, full cure at 7 days
  • 30 L kit, 20 L Part A plus 10 L Part B, mixed 2 to 1

Coverage

30 L kit: 101 m² at 0.3 mm DFT, 51 m² at 0.6 mm, 33 m² at 1.0 mm. Primer is extra.

Not for

External work without a UV-resistant topcoat (not UV stable), application below 10°C, water contact in the first 24 hours, flexible substrates or areas with excessive movement. Pot life is about 30 minutes. Shelf life 9 months unopened.

All times at 25°C.

100% solids and solvent-free, a high build durable finish with minimal VOCs 100% solids and solvent-free, a high build durable finish with minimal VOCs
Applies from 0.2mm to 1mm on concrete, metal and timber Applies from 0.2mm to 1mm on concrete, metal and timber
Fill with sand or oxides for non-slip, or FORSPEC metallic pigments for decorative floors Fill with sand or oxides for non-slip, or FORSPEC metallic pigments for decorative floors

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ACTFLEX CYRSTAL COAT solvent free 2 part epoxy

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

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22/872 Canterbury Road
Roselands NSW 2196
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Frequently bought together

System Build-Up Guide

Correct application makes all the difference.

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Pool System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX FLEXPLUS
  • 4 ACTFLEX HYDROPLUG
  • 5 ACTFLEX AT MESH
  • 6 ACTFLEX 988 CWP (2 Coats)
  • 7 Tile Adhesive
  • 8 Pool Finish
Pool System Build-Up

Retaining Wall System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX MS PRO
  • 4 ACTFLEX AT MESH
  • 5 ACTFLEX 988 CWP (2 Coats)
  • 6 Protection Board (Optional)
  • 7 Drainage System
  • 8 Backfill
Retaining Wall System Build-Up

Tank System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX FLEXPLUS
  • 4 ACTFLEX AT MESH
  • 5 ACTFLEX 988 WMP (2 Coats)
  • 6 Protective Coating (Optional)
  • 7 Water
Tank System Build-Up

Technical overview

ACTFLEX CRYSTAL COAT is a two-component, high build, 100% solids solvent-free cycloaliphatic epoxy floor coating for heavy-duty, decorative, institutional and commercial flooring. It is low viscosity, mixes 2:1, and applies within a thickness range of 0.2mm to 1mm on concrete, metal and timber. It can be filled with sand and other fillers to create a repair mortar, render or grout, or mixed with coloured oxides and FORSPEC metallic pigments for non-slip and decorative floors. The Technical Data Sheet cites ASTM C501-84 for abrasion resistance only. No accredited test certificate and no Australian Standard classification is claimed for any other property, so all remaining figures are manufacturer published values.
View full technical data sheet

Key applications

  • Industrial and commercial flooring: warehouses, factories, retail stores and showrooms
  • Institutional spaces: hospitals, schools, labs and pharmaceutical facilities
  • Food and beverage industry: kitchens, breweries and food processing areas
  • Construction and civil projects: car parks, ramps and structural protection
  • Metal and timber surfaces: durable coating for heavy-use areas
  • Non-slip flooring: enhanced grip when combined with fillers
  • Decorative metallic flooring with FORSPEC Metallic Pigments and Paste

Surface suitability

  • Concrete (mechanically ground or shot blasted to a minimum CSP 2-3, moisture content below 4%, no acid etching)
  • Metal (cleaned, degreased and abraded, then primed with an appropriate ACTFLEX primer)
  • Timber (cleaned, degreased and abraded, then primed with an appropriate ACTFLEX primer)

Not UV stable, so external applications require a UV-resistant topcoat. Not suitable for application below 10C as curing will be significantly slowed; the application temperature range is 10-30C. Moisture sensitive during curing, so avoid water exposure within the first 24 hours. Substrate moisture content must be checked and a moisture barrier primer, ACTFLEX EP 250 in two coats, applied where it is above 4.5%. Strict mixing ratios must be followed to prevent improper curing and performance issues. Must be mixed and applied within its pot life. Recoating beyond 24 hours requires light mechanical sanding for adhesion. Not recommended for flexible substrates or areas with excessive substrate movement. Poor adhesion may occur on contaminated or improperly prepared substrates. Hazardous, may cause skin and eye irritation, and uncured product is combustible, so keep all sources of ignition away.

Calculate your coverage

You will need:

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

30Lr kit

0 Kits

Total coverage: 0

This is an estimate only. Add 10% for wastage.

Technical Specifications

Product TypeTwo-component high build, 100% solids solvent-free cycloaliphatic epoxy floor coating
Chemical BaseLow viscosity cycloaliphatic epoxy resin
ColourClear or coloured (AS2700)
Mix Ratio2:1
Solids Content100%
Packaging30L (20L Part A, 10L Part B)
Application Thickness Range0.2mm to 1mm
Shore Hardness A95*
Shore Hardness D60*
Elongation at BreakLess than 100%*
Abrasion Resistance98 (ASTM C501-84, H18 wheel @ 1,000rpm with 1,000g weight)
Fatigue CrackingPass*
Flash Point97C*
Pot Life30 minutes working time @ 25C; the properties table separately states 45 minutes
Recoat Time6-24 hours between coats @ 25C; the properties table separately states 4 hours @ 25C, 50% RH
Touch Dry6-8 hours @ 25C, 50% RH
Hard Through Time4 hours @ 25C, 50% RH*
Light Foot Traffic24 hours
Full Cure7 days for heavy traffic and chemical resistance
Application Temperature10-30C
Coverage at 0.3mm DFT3.3 m2/L, 101 m2 per 30L kit
Coverage at 0.6mm DFT1.7 m2/L, 51 m2 per 30L kit
Coverage at 1.0mm DFT1.1 m2/L, 33 m2 per 30L kit
Substrate MoistureBelow 4%; above 4.5% requires ACTFLEX EP 250 as a two-coat moisture barrier
Surface ProfileMinimum CSP 2-3, mechanically ground or shot blasted, no acid etching
Shelf Life9 months in the original unopened containers stored at 10-22C
Hazard ClassificationHazardous, may cause skin and eye irritation; uncured product is combustible
* Manufacturer published values. ASTM C501-84 is cited for abrasion resistance only

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Frequently asked questions

View all FAQs
  • What is ACTFLEX Crystal Coat used for?
    Compatibility

    Crystal Coat is a 100% solids two-part cycloaliphatic epoxy used for industrial flooring, decorative flake floor systems, high-traffic floors, and as an epoxy screed (1-90mm thickness). Suitable for primed concrete substrates.

  • What's the compressive strength?
    Performance

    Crystal Coat achieves up to 60 MPa compressive strength - industrial-grade performance suitable for forklift traffic, plant rooms, and heavy commercial environments. 100% solids means zero shrinkage and full chemical resistance.

  • What's the coverage at different thicknesses?
    Installation

    Coverage is 3.3 m² per litre at 0.3mm DFT, 1.7 m² per litre at 0.6mm, or 1.1 m² per litre at 1.0mm. Touch-dry in 48 hours at 25°C/50% RH, recoat in 6-24 hours, handling in 48 hours, full waterproofing in 7 days.

  • Is it solvent-free?
    Compatibility

    Yes. Crystal Coat is 100% solids solvent-free epoxy with minimal colour change after cure. Available in clear or coloured finishes for decorative or industrial applications. Apply at 10-30°C ambient.

  • Can I broadcast FLAKE X into it?
    Performance

    Yes - Crystal Coat is the standard basecoat for the FLAKE X decorative flake floor system. Broadcast FLAKE X into the wet epoxy, then topcoat with Ultra Shield polyaspartic for the full decorative flake floor system.

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