ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

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ACTFLEX CRYSTAL COAT Epoxy Floor Coating stands as a pinnacle of innovation, offering a two-component High Build, 100% solids (solvent-free), cycloaliphatic, low viscosity epoxy resin solution. Tailored for heavy-duty, decorative, institutional, and commercial flooring needs, it's engineered with a unique chemistry to minimize colour change, ensuring enduring protection.

100% solids, solvent-free epoxy formula 100% solids, solvent-free epoxy formula
Heavy-duty industrial performance up to 60 MPa Heavy-duty industrial performance up to 60 MPa
Superior chemical & abrasion resistance Superior chemical & abrasion resistance

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ACTFLEX CYRSTAL COAT solvent free 2 part epoxy

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

The Waterproofing Shop

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22/872 Canterbury Road
Roselands NSW 2196
Australia

+61280213517
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System Build-Up Guide

Correct application makes all the difference.

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Pool System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX FLEXPLUS
  • 4 ACTFLEX HYDROPLUG
  • 5 ACTFLEX AT MESH
  • 6 ACTFLEX 988 CWP (2 Coats)
  • 7 Tile Adhesive
  • 8 Pool Finish
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Retaining Wall System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX MS PRO
  • 4 ACTFLEX AT MESH
  • 5 ACTFLEX 988 CWP (2 Coats)
  • 6 Protection Board (Optional)
  • 7 Drainage System
  • 8 Backfill
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Tank System Build-Up

  • 1 Concrete Substrate
  • 2 Crack Repair (if required)
  • 3 ACTFLEX FLEXPLUS
  • 4 ACTFLEX AT MESH
  • 5 ACTFLEX 988 WMP (2 Coats)
  • 6 Protective Coating (Optional)
  • 7 Water
Tank System Build-Up

Technical overview

ACTFLEX Crystal Coat is a two-component, 100% solids (solvent-free), cycloaliphatic, low-viscosity epoxy floor coating engineered for heavy-duty, decorative, institutional and commercial flooring. The cycloaliphatic chemistry minimises colour change and delivers long-lasting protection. Can be filled with sand for non-slip finishes or mixed with FORSPEC metallic pigments for high-end decorative floors. Applied 0.2 mm to 1 mm thick.
Membrane Classification Two-Component Epoxy Floor Coating
Chemical Base Cycloaliphatic Epoxy (100% Solids)
Cure Mechanism Chemical reaction – 2:1 mix ratio
Colour Clear or coloured
Solid Contents 100%
Tack Free Time 6–8 hours
Touch Dry 48 hours @ 25°C & 50% RH
Recoat Time 6–24 hours
Full Cure 48 hours @ 25°C & 50% RH
Waterproof Time After full cure (7 days)
Foot Traffic Light traffic 24 hours; full heavy traffic & chemical resistance 7 days
Application Temperature 10°C–30°C
Recommended Thickness 0.2–1.0 mm application range
Coverage 0.3 mm → 3.3 m²/L, 0.6 mm → 1.7 m²/L, 1.0 mm → 1.1 m²/L
Elongation at Break <100%
Tear Propagation Resistance High abrasion resistant
Bond Strength Excellent adhesion to primed substrates
Compressive Strength Shore A 95, Shore D 60
Chemical Resistance Industrial grade
Service Temperature Industrial flooring environments
Shelf Life 9 months

Key applications

  • Industrial & commercial flooring (warehouses, factories, retail, showrooms)
  • Institutional spaces (hospitals, schools, laboratories, pharmaceutical facilities)
  • Food & beverage industry (commercial kitchens, breweries, food processing)
  • Car parks, ramps and structural protection
  • Metal & timber surface coatings for heavy-use areas
  • Non-slip flooring (when combined with sand or fillers)
  • Decorative metallic & coloured epoxy floors

Surface suitability

  • Concrete (mechanically ground or shot-blasted to CSP 2-3, moisture <4%)
  • Metal surfaces (cleaned, degreased and abraded, with appropriate primer)
  • Timber surfaces (cleaned and abraded, with appropriate primer)

Not UV stable — requires a UV-resistant topcoat (e.g. ACTFLEX ULTRA FC) for external applications. Do not apply below 10°C — curing will be significantly slowed. Avoid water exposure within first 24 hours. Substrate moisture above 4.5% requires a moisture barrier primer (ACTFLEX EP 250). Strict 2:1 mixing ratio must be followed. Not recommended for flexible substrates or areas with excessive substrate movement.

Calculate your coverage

You will need:

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

ACTFLEX Crystal Coat 30L Solvent Free 2 Part Epoxy

30kg Kit

0 Kits

Total coverage: 0

This is an estimate only. Add 10% for wastage.

Technical Specifications

Membrane ClassificationTwo-Component Epoxy Floor Coating
Chemical BaseCycloaliphatic Epoxy (100% Solids)
Cure MechanismChemical reaction – 2:1 mix ratio
ColourClear or coloured
Solid Contents100%
Tack Free Time6–8 hours
Touch Dry48 hours @ 25°C & 50% RH
Recoat Time6–24 hours
Full Cure48 hours @ 25°C & 50% RH
Waterproof TimeAfter full cure (7 days)
Foot TrafficLight traffic 24 hours; full heavy traffic & chemical resistance 7 days
Application Temperature10°C–30°C
Recommended Thickness0.2–1.0 mm application range
Coverage0.3 mm → 3.3 m²/L, 0.6 mm → 1.7 m²/L, 1.0 mm → 1.1 m²/L
Elongation at Break<100%
Tear Propagation ResistanceHigh abrasion resistant
Bond StrengthExcellent adhesion to primed substrates
Compressive StrengthShore A 95, Shore D 60
Chemical ResistanceIndustrial grade
Service TemperatureIndustrial flooring environments
Shelf Life9 months

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How to install

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Step-by-step from prep to top coat. Filmed on the tools, not in a studio.

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Frequently asked questions

View all FAQs
  • What is ACTFLEX Crystal Coat used for?
    Compatibility

    Crystal Coat is a 100% solids two-part cycloaliphatic epoxy used for industrial flooring, decorative flake floor systems, high-traffic floors, and as an epoxy screed (1-90mm thickness). Suitable for primed concrete substrates.

  • What's the compressive strength?
    Performance

    Crystal Coat achieves up to 60 MPa compressive strength - industrial-grade performance suitable for forklift traffic, plant rooms, and heavy commercial environments. 100% solids means zero shrinkage and full chemical resistance.

  • What's the coverage at different thicknesses?
    Installation

    Coverage is 3.3 m² per litre at 0.3mm DFT, 1.7 m² per litre at 0.6mm, or 1.1 m² per litre at 1.0mm. Touch-dry in 48 hours at 25°C/50% RH, recoat in 6-24 hours, handling in 48 hours, full waterproofing in 7 days.

  • Is it solvent-free?
    Compatibility

    Yes. Crystal Coat is 100% solids solvent-free epoxy with minimal colour change after cure. Available in clear or coloured finishes for decorative or industrial applications. Apply at 10-30°C ambient.

  • Can I broadcast FLAKE X into it?
    Performance

    Yes - Crystal Coat is the standard basecoat for the FLAKE X decorative flake floor system. Broadcast FLAKE X into the wet epoxy, then topcoat with Ultra Shield polyaspartic for the full decorative flake floor system.

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