Home/ Cutting & Grinding Discs/ Innovative Tools Australia 200mm Concrete Puddle Flange Recess Kit
FULL KITRecess Disc 3 3V3 diamond grinding disc mounted on an angle grinder for concrete surface preparation

Innovative Tools Australia 200mm Concrete Puddle Flange Recess Kit

Recess a PVC puddle flange flush into concrete in under 3 minutes - a single full 200mm recess cut in one dust-controlled pass on a standard 9-inch grinder. No jackhammer, no disc-swapping.

Recess a PVC puddle flange into concrete in under 3 minutes
Premium diamond disc cuts the full 200mm recess in one pass - no tool swap mid-job
No jackhammer, no burning through ordinary grinding discs, far less manual labour
$420.00

or 4 interest-free payments of $105.00 with Afterpay · ex GST $381.82

Choose your version WITHOUT GRINDER
? Already have a 230mm / 9-inch grinder? Choose Kit Only. Need the grinder too? Choose the Makita bundle.
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Innovative Tools Australia 200mm Concrete Puddle Flange Recess Kit
Innovative Tools Australia 200mm Concrete Puddle Flange Recess Kit - WITHOUT GRINDER
$420.00 · In stock · You've selected Without Grinder - use your own 230mm / 9-inch grinder.
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Is this for your job?

Check it suits your setup

Two minutes here saves a return. This kit recesses puddle flanges into concrete slabs on a 9-inch grinder - confirm your grinder and substrate before you buy.

Works with
Concrete slabs - new and cured / existing floors
Standard PVC puddle flanges under 200mm, including the Puddle Pro 100mm flange
Any flange up to 200mm outside diameter
Any standard 230mm / 9-inch angle grinder (M14 spindle)
A construction dust extractor connected to the shroud
Does not suit
FC (fibre cement) sheeting - use the dedicated FC recess kit
100mm / 125mm grinders - this is a 9-inch tool
Wet cutting - built as a dry, dust-controlled process
Flanges larger than 200mm - check the diameter first
Non-concrete or unknown substrates
i Cutting FC sheeting instead? That needs the dedicated FC recess kit - call us and we'll point you to the right tool.
The old way vs the kit

Stop recessing puddle flanges the slow way

The old method
20-60 MIN · JACKHAMMER + DISCS
1Mark out the recess by hand
2Jackhammer or chip out the rebate
3Swap to a grinder and freehand ordinary discs
4Burn through multiple discs per hole
5Check and fix the depth by hand
6Patch the overbreak with mortar
7Clean up heavy dust and debris
≈ $35per recess in labour, plus dust & overbreak
With the concrete kit
UNDER 3 MIN · ONE PASS
1Mark the drain centre
2Mount the kit and connect extraction
3Cut the full 200mm recess in one dust-controlled pass
4Test-fit the flange flush
5Vacuum, bond and waterproof over
≈ $3.50per recess in labour - guided & dust-controlled
How it works

One setup. One pass. Done.

Mark the centre, mount up and connect the vac - then cut the full 200mm recess in a single dust-controlled pass.

1Mark
Mark, mount & set depth
Mark, mount & set depth

Mark the drain centre, fit the kit to a 230mm / 9-inch grinder, connect the dust shroud to your extractor and set the depth to match the flange.

2Recess
Cut the 200mm recess in one pass
Cut the 200mm recess in one pass

With extraction running, plunge and cut the rebate. The disc recesses the full 200mm diameter in one pass in under 3 minutes, guided by the wheel bearing sitting in the pipe.

3Install
Test-fit flush & waterproof
Test-fit flush & waterproof

Drop the flange in and check it sits flush, vacuum out the recess, then bond, seal and dress the membrane down over the flange.

!Set the depth to match the flange thickness so it finishes flush with the slab, and let the 100mm wheel bearing sit inside the pipe to keep the cut centred.
iAlways run with dust extraction connected and wear appropriate PPE. Concrete grinding releases respirable silica - follow your site's silica controls and relevant standards.
Pays for itself

How fast does it pay for itself?

Drag the sliders to match your work. Enter the recesses you cut and how much faster this kit is than the old jackhammer-and-grinder method.

Recesses per week12
Your hourly rate$70/hr
Old method - min per recess30 min
Kit - min per recess3 min
Based on WITHOUT GRINDER · $420.00 · 27 min saved per recess
You save per recess
$0.00
vs the old method, at $70/hr
Weekly savings
$0
12 recesses / week
Monthly savings
$0
straight back in your pocket
Time saved / week
0 hrs
0 hrs per month
Cost per recess
$0.00
disc life ≈ 10 recesses
Pays for itself after 0 recesses
That's under a week at your current pace.

Estimates only, based on your inputs. Actual time and savings vary by site, operator and conditions.

How it stacks up

Concrete kit vs the old method

Feature
Innovative Tools Concrete Kit
Old method
Time per recess
Under 3 minutes
20-60 minutes
Dust control
280mm shroud + vacuum extraction
Dust-heavy, uncontained
Recess size
Full 200mm in one pass
Chipped or freehand, uneven
Consistency
Repeatable depth, wheel-bearing guided
Jagged, overbreak, variable
Effort
One guided pass on a 9-inch grinder
Heavy jackhammer + constant freehand
Disc life
Approx. 7-15 recesses
Burns through ordinary discs
Best for
Repeated concrete recesses
Occasional / manual work
Time per recess
Innovative Tools Concrete KitUnder 3 minutes
Old method20-60 minutes
Dust control
Innovative Tools Concrete Kit280mm shroud + vacuum extraction
Old methodDust-heavy, uncontained
Recess size
Innovative Tools Concrete KitFull 200mm in one pass
Old methodChipped or freehand, uneven
Consistency
Innovative Tools Concrete KitRepeatable depth, wheel-bearing guided
Old methodJagged, overbreak, variable
Effort
Innovative Tools Concrete KitOne guided pass on a 9-inch grinder
Old methodHeavy jackhammer + constant freehand
Disc life
Innovative Tools Concrete KitApprox. 7-15 recesses
Old methodBurns through ordinary discs
Best for
Innovative Tools Concrete KitRepeated concrete recesses
Old methodOccasional / manual work
Dust control & safety

Built for cleaner concrete grinding

Grinding a rebate into concrete abrades a silica-bearing material and releases respirable crystalline silica. The 280mm shroud does not make dust disappear - it captures dust at the source, and only when a suitable extractor is connected and switched on. Run it dry with on-tool extraction, never wet with a mains grinder.

280mm dust shroud enclosing the disc
Connect to an M-class or better (H-class preferred) extractor
Dust-controlled only with extraction running
Dry process - no water on a corded grinder
! Dust-controlled is not dust-free. A fit-tested P2 respirator is still required, plus eye and hearing protection and a 30 mA RCD. No dry sweeping or compressed air. This is general guidance, not legal advice - WHS duties vary by state.
On-tool dust capture
Built for cleaner concrete grinding
280mm
Dust shroud
M-class
Min. extractor
The detail

Technical specifications

Recess diameter200mm (single), cut in one pass
Recessing disc200mm, premium diamond segments
Guide100mm wheel bearing (sits in the 100mm pipe)
Dust shroud280mm, vacuum-connected
Grinder fit230mm / 9-inch angle grinder
ThreadM14 spindle
Material useConcrete slabs
FlangeStandard PVC puddle flanges under 200mm (incl. Puddle Pro 100mm)
Time per recessUnder 3 minutes
Disc lifeApprox. 7-15 recesses (typical estimate - call to confirm)
Recess depthCall to confirm
Dust controlOn-tool, vacuum-assisted (extractor required)
Grinder included?Only in the with-grinder bundle
In the box

What's included

DISC200mm diamond recessing disc
200mm diamond recessing disc

Premium diamond segments grind the full 200mm recess to depth.

GUIDE100mm wheel-bearing guide
100mm wheel-bearing guide

Sits inside the 100mm drainage pipe and acts as the central guide as you cut.

SHROUD280mm dust shroud
280mm dust shroud

Encloses the disc and connects to your extractor for dust-controlled cutting.

! Grinder not included You've selected Without Grinder - use your own 230mm / 9-inch grinder.
Consumables

Replace the disc, not the whole kit

When the disc reaches the end of its life (around 7 to 15 recesses on concrete, depending on hardness and aggregate), swap the 200mm diamond disc and keep using your dust shroud and wheel-bearing guide.

~7-15
recesses per disc
Diamond
premium segments
Shroud
reused every time
Innovative Tools Australia Concrete Puddle Flange Recess Disc
Innovative Tools Australia Concrete Puddle Flange Recess Disc
200mm diamond recessing disc
$162.00
Where it earns its keep

Built for concrete wet-area prep

WET AREABathroom & ensuite slabs
Bathroom & ensuite slabs

Recess the flange flush into the concrete before membrane and screed.

EXTERNALLaundry, balcony & podium slabs
Laundry, balcony & podium slabs

External wet areas where the floor falls to the waste.

ONE PASSFull 200mm recess in one pass
Full 200mm recess in one pass

Cut a clean 200mm recess for any flange under 200mm with one tool and one pass.

RENORetro-fit into existing slabs
Retro-fit into existing slabs

Replace a flange in a cured slab without hiring or hauling a jackhammer.

FLANGESetting an Allproof Leak Control flange
Setting an Allproof Leak Control flange

Or any standard PVC puddle flange, flush and ready for the membrane.

VOLUMECOMMERCIAL
High-volume commercial fit-outs

Fast, repeatable recesses with disc life to plan consumables against.

Frequently bought together

Complete the setup

Add the consumables and PPE that finish the job. Tick what you need and add them in one go.

Selected add-ons
$0.00 · 0 items
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Need a hand?

Not sure it suits your setup?

Call the team before ordering and we'll confirm compatibility with your grinder and substrate. Specialist waterproofing supplier - not a general hardware store.

Specialist supplier
Waterproofing, not general hardware
Sydney-based team
Roselands NSW · pickup available
7-day money back
Buy with confidence
Phone & email
Real setup & compatibility help

Frequently asked questions

View all FAQs
  • What grinder do I need, and is the 9-inch included?

    The kit runs on a standard 230mm (9-inch) angle grinder. Buy it two ways: the kit alone if you already own a 9-inch grinder, or the bundle with a Makita 9-inch grinder. If you go kit-only, make sure your grinder is a 230mm / 9-inch machine, not a 100mm or 125mm.

  • Will it fit my puddle flange, and does it suit the Puddle Pro 100mm flange?

    Yes. It is built to recess standard PVC puddle flanges under 200mm, including the Puddle Pro 100mm flange. It cuts a single full 200mm recess that suits the common flanges most waterproofers and plumbers set daily. If you run an unusual flange, check its outside diameter is under 200mm first.

  • What diameter and how deep is the recess?

    The kit cuts a single full 200mm recess so the flange drops in flush, ready for the membrane and screed. Depth is set to bring the flange level with the surface - call us to confirm the exact depth for your flange.

  • How many recesses do I get per disc, and can I buy replacements?

    Expect roughly 7 to 15 recessed holes per disc. The range depends on concrete hardness, aggregate and your technique, so softer slabs sit at the top end and old high-strength concrete at the lower end. Replacement discs are available, so you only swap the consumable, not the whole kit.

  • Is this wet or dry cutting?

    It is a dry, dust-controlled process using premium diamond segments, designed to run with dust extraction rather than water, so there is no slurry to deal with. Because it is a corded mains grinder, water is not used - dry on-tool extraction plus a P2 respirator is the correct control path.

  • What vacuum or dust extractor should I pair with it?

    Run it with an industrial dust extractor. For silica dust on concrete, an M-class or better (H-class preferred) extractor classified to AS/NZS 60335.2.69 is the compliant choice. A domestic or shop vacuum, even a HEPA one, must not be used.

  • Can I recess an old or existing slab, or only fresh pours?

    It is made for grinding a recess into concrete floors, including cured and existing slabs - that is the whole point of using diamond segments rather than forming a recess in a fresh pour. Harder or older concrete uses more disc life and sits at the lower end of the holes-per-disc range.

  • Does it really only take about 3 minutes?

    Yes - a recess is done in under 3 minutes with this kit, versus jackhammering and swapping multiple discs the old way. Real-world time varies a little with concrete hardness and operator experience, but sub-3-minutes is the benchmark.

  • How does the wheel-bearing guide keep the cut centred?

    A 100mm wheel bearing sits inside the 100mm drainage pipe and acts as the central guide, so the 200mm recess stays concentric with the drain in one pass - no freehand and no swapping tooling mid-job.

  • What warranty and support come with the kit?

    It is supplied for professional waterproofing and plumbing use and is backed by The Waterproofing Shop for advice and support. Give the team a call before you order if you want to check it against your flanges or grinder.