INJEXA SWDM 2500 Epoxy Crack Injection Machine

A dual-feed machine for two-part structural epoxy. Part A and Part B go in their own tanks and are metered 2 : 1 and mixed at the nozzle, so nothing is premixed. Built for ACTFLEX ER300 to weld cracked slabs, beams and columns back into one section.

2:1A:BAuto metered
25barMax for ER300
0.1–1mmCrack width
>80MPaER300 strength
$4,000.00
3 in stock, ready to dispatch
Inc. GST. Afterpay at checkout on eligible orders. How much ER300? Use the calculator.
Dual feed, static mixer
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Frequently bought together

Total
Named in the ER300 data sheetExpert advice: (02) 8021 3517Fast delivery Australia wideHalf-day injection course, $50
Watch the full job · 17 steps · voiced

Structural crack injection, start to finish

Drill, set the packers, seal the face, inject bottom up to refusal, cure, pull the packers and plug the holes with HYDROPLUG. Every step from the ACTFLEX ER300 data sheet.

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ER300 calculator

How much ER300 for your crack?

Packer spacing
m
mm
mm
Allow for voids, branching & priming

From the ER300 TDS: demand per metre = crack width (mm) × depth (mm), in mL. A 15 kg set yields about 13.9 L, so 0.5 × 250 mm needs 125 mL/m, about 110 m a set, before any allowance. Real jobs take more: voids, branching, priming, mixer waste and flushing.

10 m 0.5 mm wide 250 mm deep
0sets of ACTFLEX ER300 (0 kg)
Crack volume0 L
With allowance0 L
Packers0
Resin cost$0
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Everything for structural epoxy injection

The machine is in. Your ER300 and packers from the calculator are already in. Change any quantity, tick what else you need, and add it all at once.

The machine

Resin & seal
Packers & prep
Plug & safety
Skills
Which machine

Epoxy or polyurethane?

The SWM pumps stop water with polyurethane. The SWDM 2500 does the other job: welding a dry crack back together with two-part structural epoxy.

INJEXA SWM 1300PU, small to mediumINJEXA SWM 1500PU, active leaksINJEXA SWDM 2500Structural epoxy
JobStop small leaksStop active leaksWeld dry cracks, restore the section
ResinPU200 / 300 / 500PU200 / 300 / 500ER300 two-part epoxy
MixingSingle partSingle part2 : 1, at the nozzle
Pressure10–300 bar5–250 bar5–25 bar (ER300)
Running waterYesYesNever. Stop it first
Price$2,200$3,740$4,000
View 1300View 1500
Why it's structural

Stronger than the concrete around it

ER300 cures with zero shrinkage, so it stays bonded to both crack faces and welds them into one section. Under load, the concrete fails before the repair does.

ACTFLEX ER300 strength (MPa)020406080 > 80> 45> 25CompressiveFlexuralTensileASTM D695 / D790 / D638 · typical Forspec R&D values, ER300 TDS R1
35 minPot lifeEach machine run
6–8 hSet in the crackInitial set
18 hLoad + packers outThen plug the holes
7 daysFull strengthFull cure
  • Fills cracks from 0.1 to 1.0 mm, full depth
  • Bonds to dry and slightly damp concrete. Never running water
  • The repair design is the project engineer's call
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All times at 25 °C and 50% RH. Apply between 10 and 30 °C.

FORSPEC standard detail SK-STD-INJ-01, crack injection packers
Technical detail · SK-STD-INJ-01

Drawn up and spec-ready

Packer spacing, drilling angle and the resin path, drawn to the FORSPEC standard. Hand it to the engineer with the ER300 data sheet and the repair is specified before you arrive.

  • Holes every 200–300 mm, alternating sides
  • Drilled at 45–60° to cross the crack at mid-depth
  • Inject the lowest packer first, to refusal
Download the DXF
The rules · from the ER300 data sheet

Get these right and it's structural

Never into running waterEpoxy won't displace water or cure against it. HYDROPLUG the flow, or inject PU200 if the crack carries water.
Never premixPart A and Part B in their own tanks. The machine meters 2 : 1 and mixes at the nozzle.
Never past 25 barStart at 5–10 bar on hairline cracks. Too much pressure widens the crack and blows out.
Lowest packer firstPump slowly until resin shows at the next port, cap it, move up. Every port to refusal.
Inside the pot lifeAbout 35 minutes at 25 °C. Flush both lines before any long pause.
Flush straight awayEpoxy thinner through both lines and the mixer. Set epoxy blocks the machine for good.
Training floor
On site · FORSPEC Training Centre

Learn it on the rig before the job.

Inside one of our crack injection courses: which resin for which crack, where the packers go, pressure and refusal, and how to stop active water before epoxy goes in.

  • Half a day, hands-on, certificate
  • PU and epoxy, side by side
  • Run by our training team
Reviews

What applicators say

No verified reviews on the SWDM 2500 or ER300 yet. Run one? Tell us how the job went and we'll add your review here.

Send us your review · or call (02) 8021 3517

Every injection course covers PU and epoxy side by side, on the rig, with the same packers and resin sold on this page.

FORSPEC Training Centre · See the course
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FORSPEC Training Centre

Half a day on the rig.
Every crack after, done right.

For this machine
Half day · hands-on · certificate

Injection Systems: Crack Repair & Leak Sealing

Hands-on resin injection: when to inject, PU or epoxy, where the packers go, pressure, refusal and how to stop active water. You leave with a certificate of completion.

$50See course
Best seller
1 full day · hands-on, real rigs

Practical Waterproofing Course

A full bathroom, start to finish, on a real rig: moisture check, primer, bond breakers, membrane at the right thickness, flanges sealed. We show you, then you do it.

$214See course
Reading the crackStructural or leaking, moving or still, and whether injection is the fix.
PU or epoxyPU200 / 300 / 500 for water, ER300 when it has to carry load.
Drilling & packers45–60° holes to mid-depth, packers 200–300 mm apart.
Running the machineTwo-part set-up, priming, pressure and flushing.
RefusalBottom up, cap and move, every port to refusal.
FinishingCure times, packer removal, plugging and recording the job.
Questions

Before you buy

Do I premix Part A and Part B?

No. Pour Part A and Part B into their own containers. The SWDM 2500 meters them at 2 : 1 by weight and mixes them at the nozzle through a static mixer.

Can I inject into a leaking crack?

No. Epoxy won't displace water and won't cure against it. Stop the water first with ACTFLEX HYDROPLUG, or inject the leak with ACTFLEX PU200 hydrophobic resin.

How much ER300 do I need?

The ER300 data sheet works it out from the crack: demand per metre in mL = crack width (mm) × crack depth (mm). A 15 kg set yields about 13.9 L, so a 0.5 × 250 mm crack takes about 125 mL a metre, or about 110 m a set, before any allowance. Real jobs take more for voids, branching, priming, mixer waste and flushing. Use the calculator on this page and check it on the first section.

What crack widths does ER300 fill?

Fine to medium cracks from 0.1 to 1.0 mm. For hairline cracks under 0.1 mm, use CRACKLOCK E400L.

What pressure do I run?

Start at 5 to 10 bar on hairline cracks and build slowly, up to a maximum of 25 bar on deeper or wider cracks. Too much pressure widens the crack and causes blowouts.

How long before I can load it?

ER300 sets in the crack in 6 to 8 hours. After 18 hours you can load it and take the packers out. Full cure and full strength at 7 days. All at 25 °C and 50% RH.

How do I clean it?

Flush both the Part A and Part B lines and the mixer straight after use with epoxy thinner or a solvent the SDS allows. Hardened epoxy blocks the machine, hoses and nozzle for good.

Is the repair structural?

ER300 cures with zero shrinkage and is stronger than the concrete around it (over 80 MPa compressive). The crack repair design and putting the load back on are the project engineer's call.

Not sure it's right for your job?

Call our team on (02) 8021 3517 with the crack widths and photos. We'll tell you the machine, resin and packers to use.

Structural cracks, fixed properly

INJEXA SWDM 2500 · $4,000 · 3 in stock

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